• Megatro Gate Shaped Transmission Line Steel Pipe
  • Megatro Gate Shaped Transmission Line Steel Pipe

Megatro Gate Shaped Transmission Line Steel Pipe

Usage: Crossing Tower, Tension Tower, Terminal Tower, Branching Tower, According to Client Requirements
Conductor Circuit: According to Client′s Technical Specification
Certification: ISO
Materials: Steel
Standard: According to Client Requirements
Style: Independence Tower
Diamond Member Since 2010

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Basic Info.

Model NO.
MGP-steel pipe
Structure
According to Client Requirements
We Design by Pls& Tower Software
According to Client Requirements
Accessories 1
Tower Fastener
Accessories 2
Tower Fitting
Accessories 3
Aviation Light
Accessories 4
Anchor Bolts and Template
Accessories 5
Cable and Conductor
Accessories 6
Insulator
Accessories 7
Tower Foundation
Transport Package
Export Standard Package
Specification
ACCORDING TO CLIENT
Trademark
MEGATRO
Origin
Shandong, China
HS Code
73082000
Production Capacity
40000 Tons/Year

Product Description

Megatro gate shaped transmission line steel pipe

Table 1 calculate weather conditions
 Item Biggest
Wind speed
Covered with ice
It's windy.
Minimum
Temperature
Average annual
Temperature
Highest
Temperature
Within
Voltage
Outside.
It's windy.
Outside.
No wind
Installation
It's windy.
Temperature (ºC) -5 -5 -20 10 40 15 15 15 -10
Wind speed (M/s) 25 10 0 0 0 15 10 0 10
Ice thickness (m) 0 5 0 0 0 0 0 0 0
 
1.2 Tower Load combination situation
1.2.1 The load combination of the normal operation is the following table 2
Table 2 normal load combination table
 Item Operation of one (Gale) Operation Situation Two (icing) Operation of three (low temperature)
Temperature (ºC) -5 -5 -20
Wind speed (m/s) 25 10 0
Ice thickness (m) 0 5 0
 
1.2.2 The load combination of the line towers is set as follows: 3
Table 3 load combination of disconnection conditions
 Item Single back line and double return line broken conductor All kinds of circuit broken ground
Temperature (ºC) -5 -5
Wind speed (m/s) 0 0
Ice thickness (m) 0 0
Disconnection situation Break one phase or one phase splitting the wire, the ground is not broken The wire is not broken, there is a ground wire imbalance tension
 
1.2.3 load combination for installation
its meteorological conditions are: 10m/s , no ice, corresponding temperature.
The linear load combination has: 1 ) The load that occurs when the wire, ground and its attachment are lifted
2 ) conductor and ground wire anchor line, wire and ground anchor line tension
 
1.3 Wire LGJ-150/8 Related Parameters ,
(refer to Overhead line design) after sorting out the table below 4
Table 4 Wire LGJ-150/8 parameter
cross-sectional area A
(mm2)
Wire Diameterd (mm) elasticity Factor E
(MPa)
Coefficient of temperature expansion
(1/°C)
calculate the pull-breaking force (N) Calculated Quality(kg/km) Tensile strength[]mpa Safety FactorK Allowable stress
[]mpa
Average annual stress limit
[]mpa
152.8 16 66000 21.2 x Ten-6 32860 461.4 204.3 2.5 81.72 51.075
 
1.4 Ground GJ-35 Related Parameters
(refer to Overhead line design) after sorting out the table below 5
Table 5 Ground GJ-35 parameter
cross-sectional area A
(mm2)
Wire Diameterd (mm) elasticity Factor E
(kg/)
Coefficient of temperature expansion
(1/°C)
Nominal tensile strength(MPA) Calculated Quality(kg/km) minimum breaking ForceKN)
37.2 7.8 18508 11.5×10-6 1470 275 54.63
 
1.5 Wire Insulator string data
   selected according to the relevant requirements of the task book 7 slices X - 4.5 Insulators, according to reference book 4, check the insulator string assembly diagram and each group of insulator string material tables are as follows diagram 1 and table 6
 
                       
Figure 1 Insulator String assembly diagram
Table 6 Each set of insulator string material tables                                                 
Part number Name Quality (kg) Number model + ( lengthmm)
1 Hanging Board 0.56 1 Z-7 ( )
2 Ball head hanging Ring 0.27 1 QP-7 ( m )
3 Insulators 5 7 X-4.5 ( 146 )
4 Overhanging clamp 2.0 1 CGU-3 ( 102 )
5 Pre-stranded wire 0.2 1 Fyb-150/8
Length of insulator string = 1012mm
Insulator String Weight 35.0kg
Applicable wire Lgj-150/8
1.6 Ground Gold matching data
   according to reference books 4 , the assembly chart of the gold and the table of each set of metal materials are as shown in the chart respectively 2 and Tables 7
    
diagram 2 Transmission Line Ground suspension string assembly diagram
Serial number
1
name is called to line Number single Heavy
( kg )
Long degrees
( mm )
Total heavy
(kg)
long degrees
( mm )
  U type Hanging ring   1 0.5 80    
2 Hanging ring   1 0.55 100    
3 Overhanging clamp   1 1.40 82.5 2.45 262.5
 
1.7 pole structure and materials
   According to the requirements of the task book, the structure of the pole is: The pole is made by centrifugal method and the top diameter is selected . 270mm , pole root buried deep 3m , taper to 1/75 the pulling lever of the, welded joint. Material of the pole: when the wall thickness is greater than 35mm , the centrifugal concrete level must not be lower than C40, and the bar shall be , , Cold drawn grade steel or cold-drawn steel wire (reference book 5 ). So when you choose a pole with a wall thickness of 50mm , you can choose a concrete grade of C40, and use the grade bar .
value of soil bearing capacity.
its parameters are listed in the following table 8
Table 8 geological parameter table
Parameters
 
   
(kn/)

(

 

(kn/)
 
Numerical 13 0.5 0.8 17 25 35 220
 
 
 
The calculated values for the comparison load under various conditions meteorological conditions are remitted to the following table 9

2.2 ground to load
The same can be found in various cases of ground wire, the results are as table Ten
5 strength checking and reinforcement calculation of pole string
1 ) line voltage 110kv
2 ) wire model LGJ-150/8, ground model GJ-35
3 ) Design horizontal margin 270m, vertical pitch 390m
4 ) using a fixed clamp and a fixed horizontal shoulder
5 The backbone of the ) is manufactured by centrifugation. Full length 21000mm, Press (12mm+9mm) segment , wall thickness 50mm, main rod using welded connection, mixed soil using C40,  level bar .
6 ) Call height of towers 15.5m
7 ) load calculation design values are shown in the following table:
                       Table Tower Header Load Design values
 
Situation
Weather, load and tension
Normal Installation Breaking
Covered with ice The most windy The lowest temperature
Meteorological conditions Temperature °C -5 -5 - -10 -20
Ice thickness mm 5 0 0 0 0
Wind speed m /s 10 25 0 10 0
Horizontal load
N
Wire 758.1 2887.9   3275.3  
Ground 495.5 1153.6      
Vertical load
N
Wire 4193 2565.1 2565.1 5821.7 3606.34
Ground 2014 1041.2 1041.2   760
Ground tension (N)         5098.8
Residual tension of broken conductor (N)         6440.56
 


 
APPLICABLE STANDARD AND CODES
 
All towers manufactured and design shall be generally in accordance with latest revision of the following standards except where specifically directed otherwise.
General
IEC 60826    -  Design criteria of overhead lines
IEC 60652    -  Loading tests on overhead line structures
ISO 1459    -  Metallic coatings - Protection against corrosion by Hot Dip Galvanizing
ISO 1461    -  Hot dip galvanized coatings on fabricated iron and steel articles
ISO 12944    -  Paint coatings, corrosion protection, and structural steelwork
ISO 898-1    -  Mechanical properties of fasteners. Part 1-Bolts, Screws and studs
ISO 630    -  Structural Steels - plates, wide flats, bars, sections and profiles
ISO 657    -  Hot rolled structural steel plates tolerances on dimensions and shape
ISO 7411    -  Hexagon Bolts for high strength structural bolting with large width across flats
ISO 657-5    -  Hot rolled Structural Steel Sections equal and unequal leg angles
ISO 7452    -  Hot rolled structural steel plates tolerances on dimensions and shape
BS EN 50341-1  - Overhead electrical lines exceeding AC 45kV -General Requirements
BS 8004    -  Code of Practice for Foundations
BS 8220    -  Structural use of concrete
ANSI10-97    - Design of latticed steel transmission structures
IEC 60050 (151)                         International Electro-technical Vocabulary
                                       Part 51 Electrical and Magnetic Devices
IEC 60050 (601)                      Chapter 601: Generation, transmission and distribution of electricity-General
IEC 60050 (601)                    Chapter 601: Generation, transmission and distribution of electricity-Operation
IEC 60059                              IEC standard current ratings
Chinese Standard
No Code DESCRIPTION
1 GB/T2694-2003 Power Transmission line Steel tower - Technical requirements for manufacturing
2 JGJ81-2002 Technical specification for welding for steel structure of building
3 GB9787-88 Measuring and allowable tolerance for hot-rolled equal angle
4 GB709-88 Measuring and allowable tolerance for hot-rolled plate and strip
5 GB/T699-1999 Quality Carbon Structural Steel
6 GB/T1591-1994 Low alloy high strength structural Steel
7 GB700-88 Carbon Structural Steel
8 GB222-84 Method of sampling steel for determination of chemical composition and permissible variations
9 GB/T228-2002 Method for Tensile testing of metals
10 GB/T232-1999 Method for Bending test of metals
11 GB/T5117-1995 Carbon Welding Rod
12 GB/T5118-1995 Low Alloy Welding Rod
13 GB/T8220-1995 Welding wires for gas shielding arc welding of carbon and low alloy steels
14 GB/T10045-2001 Carbon steel flux cored electrodes for arc welding
15 JB/T7949-1999 Weld outer dimensions for steel construction
16 GB50205-2001 Test Standard for Acceptance of Steel Structure
17 GB/T470-1997 Zinc Ingot
18 GB3098.1-2000 Mechanical properties of fasteners-Part 1:Bolts, screws and studs
19 GB3098.2-2000 Mechanical properties of fasteners-Part2: Nuts, and thread
20 GB3098.3-2000 Mechanical properties of fasteners-Part3: Fastening screw
21 GB/T5780-2000 Helical Bolts Grade C
22 GB/T41-2000 Helical Nuts Grade C
23 GB/T90-2002 Flat Washer Grade C
24 GB/T13912-2002 Metal Coating, Technical Requirement and Test Method for Hot-dip galvanized Metal Parts
 
 
American Standards:
Standard Description
ASTM A6/A6M Standard specification for general requirements for rolled structural steel bars, plates, and sheet piling.
ASTM - 6    -  General Requirements for delivery of Rolled Steel Plates, Shapes, sheet Piling Bars for  structural used
ASTM A36/A36-M-97a Standard specification for Carbon structural steel
ASTM A123 / A123M-02 Standard specification for Zinc (Hot-Dip Galvanized) Coatings on iron and steel products
ASTM A143 / A143M-03 Standard Practise for Safeguarding Against Embitterment of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting Embitterment
ASTM A153/ A153M-05 Standard specification for zinc coating (Hot-Dip) on iron and steel hardware
ASTM A - 194  -   Grade for bolt
ASTM A239 Standard practice for locating the thinnest spot in a zinc (Galvanized) Coating on Iron or Steel Articles
ASTM A242 Standard specification for High-Strength Low-Alloy Structural steel
ASTM A307 Standard Specification for Carbon Steel Bolts and Studs, 60000 PSI Tensile strength
ASTM A370-06 Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM A325 Standard Specification for structural bolts, steel, Heat treated 120/105 ksi minimum tensile strength
ASTM A-325 or A-354  -  Galvanized hexagonal head of  connection bolt
ASTM A325-97 Standard Specification for High-strength Bolts for structural steel Joints
ASTM A384 / A384M-02 Standard Practise for Safeguarding Against Warpage and Distortion During Hot-Dip Galvanizing of Steel Assemblies.
ASTM A394-93 Standard Specification for steel Transmission Tower, Bolts, Zinc Coated and Bare
ASTMA - 563 -    Class and size of nuts
ASTMA - 572   - Chemical composition of steel
ASTM A572/A572-97c Standard specification for High-Strength Low-Alloy Columbium-Vanadium Structural steel
 ASTMA - 615  -   The anchor bolt material
ASTM A673 / A673M-07 Standard Specification for Sampling Procedure for Impact  Testing of Structural Steel
ASTM B201 Standard practice for testing Chromatic coating on Zinc and Cadmium surfaces
ASTM  E94-93 Standard Guide for Radiographic Testing
ASTM E 709-95 Standard Guide for Magnetic Particle Examination
ASCE Manual 72    -  Load testing a simple structure
ASCE 10-97 Standard Design of latticed steel transmission structures
AWS D1.1 American Welding Society D1,1/D1,1M structural Welding code- Steel
ANSI B-182-2 Bolts, nuts and washers dimensions
 
DIN VDE 0101                       -  Isokeraunic Level
VDE 0201                              - Climatic and environmental   conditions
CVDE 0210                           -  Minimum safety factors under    simultaneous working loads
ISO R898 Mechanical Properties of Fasteners
BS EN ISO 1461:1991 - High dip galvanized coatings on fabricated iron and steel articles. Specifications and standards
A) BS 5950: Welding Terms And Symbols
B) BS 729: Hot - Dip Galvanised Coating On Iron And Steel Articles
C) BS 2901: Filler Rods And Wires For Gas Shielded Arc Welding: Part 1 Ferritic Steels
D) BS 3692: ISO Metric Precision Hexagon Bolts, Screws And Nuts
E) BS 4360: Weldable Structural Steel
F ) BS 5135: Metal - Arc Welding Of Carbon And Carbon Manganese Steel
G) BS 5950: Part 1: Code Of Practice For Loading Latticed Tower & Masts
Part 2: Guide To The Background And Use Of Part 1"Code OF Practice For Loading"
Part 3: Strength Assessment of Members
H) DD 133 (1986): Code Of Practice For Loading Latticed Tower & Masts
I) BS 4592 (1987): Part 2: Specification For Expanded Metal Grating Panels
J) BS 4592 (1977): Code Of Practice For Protective Coating Of Iron And Steel Structure Against Corrosion
K) BS 4190: Bracing & Flanged Bolts
L) BS 4190: Rolled Steel sections, Flats & Plates
 
If any special requirement, we can design and discuss with client.
 
 

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