Megatro Steel High Telecommunication Tower

• Structure: as Per Clients
• Shape: Angle
• Standard: Nonstandard
• Material: Angle Steel Tower
• Belly Bar Shape: Cross Type
• Certification: ISO
• Condition: New
• Accessories 1: Cable Tray
• Accessories 2: Aircraft Warning Lights
• Accessories 3: Lightning Rod
• Accessories 4: Fall Arrestor
• Accessories 5: Tower Foundation and Anchor Bolts
• Accessories 6: Tower Earthing Kits and Template
• Accessories 7: Paradise Fence
• Accessories 8: Antenna Arrestor
• Accessories 9: Cable Pipe
• Accessories 10: Installation Tools
• Accessories 11: Antenna Mounts
• Other Services1: Installation Guide
• Other Services2: Engineering Cost and Project Budget
• Transport Package: Export Standard Package
• Specification: AS PER CLIENTS
• Trademark: MEGATRO
• Origin: Shandong, China
• HS Code: 73082000
• Production Capacity: 50000 Tons/Year

Product Description

MEGATRO WIRELESS TOWER

Wireless towers have sprung up across the land with increasing regularity in recent years, with cell phone and Internet providers striving to eliminate dead spots in their coverage areas. Most people see the towers and pay them little heed. Not all wireless towers are the same, however. They come in three basic types.

Lattice WirelessTower
Monopole WirelessTower
Guyed WirelessTower
MEGATRO is the professional manufacturer of wireless tower over more than ten years. We have supplied too many types of wireless tower to Africa, Asian countries, and south American countries.

Our professional team provides ongoing support in the field. From site walks to site maintenance, we specialize in getting sites on air and maintaining operational integrity.
Our wireless tower is fabricated by solid steel pipe with angle or bracing members, which provides great strength, low weight and wind resistance, and economy in the use of materials. Lattices of triangular cross-section are most common, and square lattices are also widely used. After fabrication all towers are delivered to the galvanizing facility to be Hot DIP Galvanized. Towers are processed through the facility by Caustic Cleaning, Pickling, and then Fluxing. These strict procedures insure years of maintenance free towers.
MEGATRO provide wireless tower design with below requirements

Design Requirements and Basic of Design
MEGATRO TOWERS will guarantee the overall safety of the tower. MEGATRO TOWERS will submit design calculation report for member design of tower and overall structural stability of the structure, which is signed by a charted structural Engineer.
MEGATRO will supply the skeleton to scale, showing the assembly of the structures, the antenna mounting levels, other detail drawings etc.
The calculation method to be adopted for tower design will be decided by MEGATRO TOWERS with the consent of the client.
All materials will comply with G, BS, ASTM or equivalent standards. The permissible stress of the materials will comply with GB BS, or equivalent. The standards adopted for all materials will be stated separately.



General Design Criteria
Mast will be designed based on GB, BS 8100, TIA/EIA-222-G-2006, IS 802 & IS875 or equivalent international standards.
The wind loading on the tower and antennas mounted on it will withstand a ground level wind velocity of 140 Km/h and survival speed of 180 Km/h including with height in accordance with latest BSI CP3: Chapter V: Part 2: British Standard (BS)
Antenna that will be considered when it calculates wind areas will be Six GSM antennas, Two each 600 mm diameter microwave dishes & one 1.2m Ø Microwave plus all the feeders for GSM and MW antennas.
Allowance will be given to the effective windage area of the following:
Feeder runway
Feeders
Platforms and guard rails
Ladder and ladder guards
MEGATRO submit the complete data showing the drag factor from various angles of wind on the antenna offered.

Other information:
Port of Loading: Qingdao Port
Lead Time: One month or based on the customer needs
Performance Standard
Besides conform to the drawing and design, the materials and fabrication of tower components shall conform to Chinese Standard or other international standard.
Payment: TT, LC
Origin: Shandong, China
Minimum Order: 5 TONS
Packaging: Export standard package
Inspection: In house or their party inspection
Samples: Charge

APPLICABLE STANDARD AND CODES
All towers manufactured and design shall be generally in accordance with latest revision of the following standards except where specifically directed otherwise.
General
IEC 60826  - Design criteria of overhead lines
IEC 60652  - Loading tests on overhead line structures
ISO 1459   - Metallic coatings - Protection against corrosion by Hot Dip Galvanizing
ISO 1461   - Hot dip galvanized coatings on fabricated iron and steel articles
ISO 12944  - Paint coatings, corrosion protection, and structural steelwork
ISO 898-1   - Mechanical properties of fasteners. Part 1-Bolts, Screws and studs
ISO 630    - Structural Steels - plates, wide flats, bars, sections and profiles
ISO 657    - Hot rolled structural steel plates tolerances on dimensions and shape
ISO 7411  - Hexagon Bolts for high strength structural bolting with large width across flats
ISO 657-5   - Hot rolled Structural Steel Sections equal and unequal leg angles
ISO 7452   - Hot rolled structural steel plates tolerances on dimensions and shape
BS EN 50341-1 -Overhead electrical lines exceeding AC 45kV -General Requirements
BS 8004    - Code of Practice for Foundations
BS 8110    - Structural use of concrete
ANSI10-97   - Design of latticed steel transmission structures
IEC 60050 (151)                         International Electro-technical Vocabulary
                                       Part 51 Electrical and Magnetic Devices
IEC 60050 (601)                      Chapter 601: Generation, transmission and distribution of electricity-General
IEC 60050 (601)                    Chapter 601: Generation, transmission and distribution of electricity-Operation
IEC 60059                              IEC standard current ratings
Chinese Standard

No	Code	DESCRIPTION
1	GB/T2694-2003	Power Transmission line Steel tower - Technical requirements for manufacturing
2	JGJ81-2002	Technical specification for welding for steel structure of building
3	GB9787-88	Measuring and allowable tolerance for hot-rolled equal angle
4	GB709-88	Measuring and allowable tolerance for hot-rolled plate and strip
5	GB/T699-1999	Quality Carbon Structural Steel
6	GB/T1591-1994	Low alloy high strength structural Steel
7	GB700-88	Carbon Structural Steel
8	GB222-84	Method of sampling steel for determination of chemical composition and permissible variations
9	GB/T228-2002	Method for Tensile testing of metals
10	GB/T232-1999	Method for Bending test of metals
11	GB/T5117-1995	Carbon Welding Rod
12	GB/T5118-1995	Low Alloy Welding Rod
13	GB/T8110-1995	Welding wires for gas shielding arc welding of carbon and low alloy steels
14	GB/T10045-2001	Carbon steel flux cored electrodes for arc welding
15	JB/T7949-1999	Weld outer dimensions for steel construction
16	GB50205-2001	Test Standard for Acceptance of Steel Structure
17	GB/T470-1997	Zinc Ingot
18	GB3098.1-2000	Mechanical properties of fasteners-Part 1:Bolts, screws and studs
19	GB3098.2-2000	Mechanical properties of fasteners-Part2: Nuts, and thread
20	GB3098.3-2000	Mechanical properties of fasteners-Part3: Fastening screw
21	GB/T5780-2000	Helical Bolts Grade C
22	GB/T41-2000	Helical Nuts Grade C
23	GB/T90-2002	Flat Washer Grade C
24	GB/T13912-2002	Metal Coating, Technical Requirement and Test Method for Hot-dip galvanized Metal Parts

 

 
American Standards:

Standard	Description
ASTM A6/A6M	Standard specification for general requirements for rolled structural steel bars, plates, and sheet piling.
ASTM - 6	-  General Requirements for delivery of Rolled Steel Plates, Shapes, sheet Piling Bars for  structural used
ASTM A36/A36-M-97a	Standard specification for Carbon structural steel
ASTM A123 / A123M-02	Standard specification for Zinc (Hot-Dip Galvanized) Coatings on iron and steel products
ASTM A143 / A143M-03	Standard Practise for Safeguarding Against Embitterment of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting Embitterment
ASTM A153/ A153M-05	Standard specification for zinc coating (Hot-Dip) on iron and steel hardware
ASTM A - 194	-   Grade for bolt
ASTM A239	Standard practice for locating the thinnest spot in a zinc (Galvanized) Coating on Iron or Steel Articles
ASTM A242	Standard specification for High-Strength Low-Alloy Structural steel
ASTM A307	Standard Specification for Carbon Steel Bolts and Studs, 60000 PSI Tensile strength
ASTM A370-06	Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM A325	Standard Specification for structural bolts, steel, Heat treated 120/105 ksi minimum tensile strength
ASTM A-325 or A-354	-  Galvanized hexagonal head of  connection bolt
ASTM A325-97	Standard Specification for High-strength Bolts for structural steel Joints
ASTM A384 / A384M-02	Standard Practise for Safeguarding Against Warpage and Distortion During Hot-Dip Galvanizing of Steel Assemblies.
ASTM A394-93	Standard Specification for steel Transmission Tower, Bolts, Zinc Coated and Bare
ASTMA - 563	-    Class and size of nuts
ASTMA - 572	- Chemical composition of steel
ASTM A572/A572-97c	Standard specification for High-Strength Low-Alloy Columbium-Vanadium Structural steel
ASTMA - 615	-   The anchor bolt material
ASTM A673 / A673M-07	Standard Specification for Sampling Procedure for Impact  Testing of Structural Steel
ASTM B201	Standard practice for testing Chromatic coating on Zinc and Cadmium surfaces
ASTM  E94-93	Standard Guide for Radiographic Testing
ASTM E 709-95	Standard Guide for Magnetic Particle Examination
ASCE Manual 72	-  Load testing a simple structure
ASCE 10-97	Standard Design of latticed steel transmission structures
AWS D1.1	American Welding Society D1,1/D1,1M structural Welding code- Steel
ANSI B-182-2	Bolts, nuts and washers dimensions

 
DIN VDE 0101                       -  Isokeraunic Level
VDE 0201                              - Climatic and environmental   conditions
CVDE 0210                           -  Minimum safety factors under    simultaneous working loads
ISO R898 Mechanical Properties of Fasteners
BS EN ISO 1461:1991 - High dip galvanized coatings on fabricated iron and steel articles. Specifications and standards
A) BS 5950: Welding Terms And Symbols
B) BS 729: Hot - Dip Galvanised Coating On Iron And Steel Articles
C) BS 2901: Filler Rods And Wires For Gas Shielded Arc Welding: Part 1 Ferritic Steels
D) BS 3692: ISO Metric Precision Hexagon Bolts, Screws And Nuts
E) BS 4360: Weldable Structural Steel
F ) BS 5135: Metal - Arc Welding Of Carbon And Carbon Manganese Steel
G) BS 5950: Part 1: Code Of Practice For Loading Latticed Tower & Masts
Part 2: Guide To The Background And Use Of Part 1"Code OF Practice For Loading"
Part 3: Strength Assessment of Members
H) DD 133 (1986): Code Of Practice For Loading Latticed Tower & Masts
I) BS 4592 (1987): Part 2: Specification For Expanded Metal Grating Panels
J) BS 4592 (1977): Code Of Practice For Protective Coating Of Iron And Steel Structure Against Corrosion
K) BS 4190: Bracing & Flanged Bolts
L) BS 4190: Rolled Steel sections, Flats & Plates
 
Moreover, we also can design tower foundation according to below standard:
BS 8004  - Code of Practice for Foundations
BS 8110  - Structural use of concrete
BS 4449  - Carbon steel bars for the reinforcement of concrete
If any special requirement, we can design and discuss with client.