Megatro 1000kv Substation Framework

• Usage: Crossing Tower, Tension Tower, Angle Tower, Terminal Tower, Transposition Tower, Branching Tower, According to Client′s Technical Specification
• Conductor Circuit: According to Client′s Technical Specification
• Certification: ISO
• Materials: Steel
• Standard: Nonstandard
• Style: Independence Tower
• Structure: According to Client′s Technical Specification
• We Can Design: as Per Client Design and Data
• Transport Package: Export Stnadard Package
• Specification: AS PER CLIENT
• Trademark: MEGATRO
• Origin: Shandong, China
• HS Code: 73082000
• Production Capacity: 40000 Tons/Year

Product Description

Megatro 1000KV substation framework

MEGATRO provide design and fabrication of 1000KV substation framework for our overseas clients.
1000KV substation ramework was made of angle steel, square pipe, channel steel or others. Our 1000KV substation framework has features as follow:
Custom designed to meet your dimensional requirements
Certified drawings & calculation package provided
Galvanized to ASTM A123
Design codes and specifications:
Industry: NESC, IEEE standard 605, and ASCE Manual 113
Wind: Per 2009 IBC & ASCE/SEI7-05
Seismic: Per 2006 IBC section 1613, ASCE 7-05 section 15.1.3 &12.8


Welding: ANSI/AWS D1.1-06
In material, we adopt high strength steel such as ASTM A572 GR50, GR65, Q420, Q460, S355J0, S355J0, Fe510, ST52 or other equivalent steel to meet project requirements. MEGATRO can optimize design and make 750KV,800KV,1000KV substation framework by solid, high strength, proper span distance, good wind resistance material, and economy in the use of materials.
After fabrication all 750KV,800KV,1000KV substation framework, are delivered to the galvanizing facility to be Hot DIP Galvanized. 750KV,800KV,1000KV substation framework is processed through the facility by Caustic Cleaning, Pickling, and then Fluxing. These strict procedures insure years of maintenance free structures.
Fabrication: Conform to clients' drawings and technical requirements
Place of Origin: Qingdao, Shandong, China.
Availability size: Based on the customer's requirements.
Material: Chinese material or as per clients' requirements
Package: Both party discusses and agreed before delivery
Terms of Payment: L/C; T/T
Minimum Order Quantity: 1 ton
Port of Loading: Qingdao Port
Lead Time: One month or based on the customer's needs.
APPLICABLE STANDARD AND CODES
All towers and substation framework manufactured and design shall be generally in accordance with latest revision of the following standards except where specifically directed otherwise.
General
IEC 60826  - Design criteria of overhead lines
IEC 60652  - Loading tests on overhead line structures
ISO 1459   - Metallic coatings - Protection against corrosion by Hot Dip Galvanizing
ISO 1461   - Hot dip galvanized coatings on fabricated iron and steel articles
ISO 12944  - Paint coatings, corrosion protection, and structural steelwork
ISO 898-1   - Mechanical properties of fasteners. Part 1-Bolts, Screws and studs
ISO 630    - Structural Steels - plates, wide flats, bars, sections and profiles
ISO 657    - Hot rolled structural steel plates tolerances on dimensions and shape
ISO 7411  - Hexagon Bolts for high strength structural bolting with large width across flats
ISO 657-5   - Hot rolled Structural Steel Sections equal and unequal leg angles
ISO 7452   - Hot rolled structural steel plates tolerances on dimensions and shape
BS EN 50341-1 -Overhead electrical lines exceeding AC 45kV -General Requirements
BS 8004    - Code of Practice for Foundations
BS 8110    - Structural use of concrete
ANSI10-97   - Design of latticed steel transmission structures
IEC 60050 (151)                         International Electro-technical Vocabulary
                                       Part 51 Electrical and Magnetic Devices
IEC 60050 (601)                      Chapter 601: Generation, transmission and distribution of electricity-General
IEC 60050 (601)                    Chapter 601: Generation, transmission and distribution of electricity-Operation
IEC 60059                              IEC standard current ratings
Chinese Standard

 
American Standards:

Standard	Description
ASTM A6/A6M	Standard specification for general requirements for rolled structural steel bars, plates, and sheet piling.
ASTM - 6	-  General Requirements for delivery of Rolled Steel Plates, Shapes, sheet Piling Bars for  structural used
ASTM A36/A36-M-97a	Standard specification for Carbon structural steel
ASTM A123 / A123M-02	Standard specification for Zinc (Hot-Dip Galvanized) Coatings on iron and steel products
ASTM A143 / A143M-03	Standard Practise for Safeguarding Against Embitterment of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting Embitterment
ASTM A153/ A153M-05	Standard specification for zinc coating (Hot-Dip) on iron and steel hardware
ASTM A - 194	-   Grade for bolt
ASTM A239	Standard practice for locating the thinnest spot in a zinc (Galvanized) Coating on Iron or Steel Articles
ASTM A242	Standard specification for High-Strength Low-Alloy Structural steel
ASTM A307	Standard Specification for Carbon Steel Bolts and Studs, 60000 PSI Tensile strength
ASTM A370-06	Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM A325	Standard Specification for structural bolts, steel, Heat treated 120/105 ksi minimum tensile strength
ASTM A-325 or A-354	-  Galvanized hexagonal head of  connection bolt
ASTM A325-97	Standard Specification for High-strength Bolts for structural steel Joints
ASTM A384 / A384M-02	Standard Practise for Safeguarding Against Warpage and Distortion During Hot-Dip Galvanizing of Steel Assemblies.
ASTM A394-93	Standard Specification for steel Transmission Tower, Bolts, Zinc Coated and Bare
ASTMA - 563	-    Class and size of nuts
ASTMA - 572	- Chemical composition of steel
ASTM A572/A572-97c	Standard specification for High-Strength Low-Alloy Columbium-Vanadium Structural steel
ASTMA - 615	-   The anchor bolt material
ASTM A673 / A673M-07	Standard Specification for Sampling Procedure for Impact  Testing of Structural Steel
ASTM B201	Standard practice for testing Chromatic coating on Zinc and Cadmium surfaces
ASTM  E94-93	Standard Guide for Radiographic Testing
ASTM E 709-95	Standard Guide for Magnetic Particle Examination
ASCE Manual 72	-  Load testing a simple structure
ASCE 10-97	Standard Design of latticed steel transmission structures
AWS D1.1	American Welding Society D1,1/D1,1M structural Welding code- Steel
ANSI B-182-2	Bolts, nuts and washers dimensions

 
DIN VDE 0101                       -  Isokeraunic Level
VDE 0201                              - Climatic and environmental   conditions
CVDE 0210                           -  Minimum safety factors under    simultaneous working loads
ISO R898 Mechanical Properties of Fasteners
BS EN ISO 1461:1991 - High dip galvanized coatings on fabricated iron and steel articles. Specifications and standards
A) BS 5950: Welding Terms And Symbols
B) BS 729: Hot - Dip Galvanised Coating On Iron And Steel Articles
C) BS 2901: Filler Rods And Wires For Gas Shielded Arc Welding: Part 1 Ferritic Steels
D) BS 3692: ISO Metric Precision Hexagon Bolts, Screws And Nuts
E) BS 4360: Weldable Structural Steel
F ) BS 5135: Metal - Arc Welding Of Carbon And Carbon Manganese Steel
G) BS 5950: Part 1: Code Of Practice For Loading Latticed Tower & Masts
Part 2: Guide To The Background And Use Of Part 1"Code OF Practice For Loading"
Part 3: Strength Assessment of Members
H) DD 133 (1986): Code Of Practice For Loading Latticed Tower & Masts
I) BS 4592 (1987): Part 2: Specification For Expanded Metal Grating Panels
J) BS 4592 (1977): Code Of Practice For Protective Coating Of Iron And Steel Structure Against Corrosion
K) BS 4190: Bracing & Flanged Bolts
L) BS 4190: Rolled Steel sections, Flats & Plates
 
Moreover, we also can design tower foundation according to below standard:
BS 8004  - Code of Practice for Foundations
BS 8110  - Structural use of concrete
BS 4449  - Carbon steel bars for the reinforcement of concrete
If any special requirement, we can design and discuss with client.