Megatro Steel Telecom Mast Tower and Light Pole Tower

• Structure: Four-Post Angle Tower
• Shape: as Per Client Requirements
• Standard: as Per Client Requirements
• Material: as Per Client Requirements
• Belly Bar Shape: as Per Drawings and Client Requirement
• Certification: ISO
• Model NO.: MGP-LT
• Condition: New
• Accessories 1: Cable Tray
• Accessories 2: Aircraft Warning Lights
• Accessories 3: Lightning Rod
• Accessories 4: Fall Arrestor
• Accessories 5: Tower Foundation and Anchor Bolts
• Accessories 6: Tower Earthing Kits and Template
• Tower Earthing Kits and Template: Paradise Fence
• Accessories 8: Antenna Arrestor
• Accessories 9: Cable Pipe
• Accessories 10: Installation Tools
• Accessories 11: Antenna Mounts
• Other Services1: Installation Guide
• Other Services2: Engineering Cost and Project Budget
• Transport Package: Export Package by Container or Bulk Cargo
• Specification: as per drawings and client requirement
• Trademark: MEGATRO
• Origin: Shandong, China
• HS Code: 73082000
• Production Capacity: 30000 Tons/Year

Product Description

MEGATRO THREE LEGGED TELECOM TOWER MGT-ABT60
MEGATRO is a full service engineering company with a global reputation for delivering excellence and innovation in telecommunications systems.

Over 10 years of experience and innovation in engineering, designing and building towers has evolved MEGATRO into its current form:

1. Full Turn-Key provider including site acquisition, engineering services, manufacturing,   field services-DAS, tech services, value added reseller and monitoring, maintenance and network ownership
2. Specialize in developing supplying and building wireless and wired networks and in-building telecommunications systems, as well as energy infrastructure
3. Single source from Design to System Integration
4. Top quality, ISO 9001 registered

A complete selection of towers including self-support, lattice steel tower, monopoles and guyed towers, form custom-designed radar towers to broadcast towers and energy infrastructure. MEGATRO carries a variety of related products including fall protection, transmission lines, antennas, obstruction lights, and accessories, and other products if client need, MEGATRO also tailored product as per client condition.

MEGATRO mainly design all kinds of towers and posts for:

1. Telecoms
2. Power transmission
3. TV and Radio Broadcast
4. Roads and City Development

Our complete selection of towers includes:

1. Self-supporting
2. Monopoles
3. Guyed towers
4. Custom-designed radar towers
5. Broadcast towers
6. Power transmission

MEGATRO also designs and manufactures tower related products including:

1. Fall protection
2. Antenna brackets
3. Other accessories if needed by clients

This photo refers to our integrated telecom tower and accessories products. They are combined products which we design and fabrication, even source other items for our clients.

Products scope:
1 Telecom tower and antenna mounts
2 Tower foundation plate and anchor bolts
3 Obstruction light (ICAO)
4 Cable tray
5 Shelter room
6 Lightning rod
7 Tower earthing kits and rod
8 ladder for cable and feeder
9 Painting serves
10 Design for tower and foundation
11 Other services as per client
&
 With technical data as follow:
• Available in heights of 5 to 120m
• Designed for medium to heavy loads
•Designed for primary cellular and MW backbone sites or central    communication hubs
• Lower freight cost due to freight efficiency
• Available with a large variety of accessories that can be easily mounted at any stage
• Enables easy reinforcement of legs at the site
• Modular design to fit a specific site design and enable last-minute modifications

Accessories:
• Working and rest platforms
• Horizontal cable gantries
• Antenna mounts
• Anti-climb guard & other safety devices
• Paint kit (ICAO standards)
• Obstruction lighting system
(ICAO standards)
• Lightning protection kit

Optimal Height:
5 to 120m

Design Standards:
TIA/EIA 222-G, or BS8100, EUROCODE 3 PART 3-1

Materials:
• Legs Q355B, or ASTM A572 GR50, or ST 52-3, or S355JR
• Braces and plates Q235B, or ASTM A36, or S235, Or ST 37-2
 Bolts: Chinese grade 6.8 and 8.8, which similar to ASTM A394

Fabrication
A) Dimension and tolerance for angle are according to GB/T1591-1994, similar to EN 10056-1/2
B) Hot dip galvanization in accordance with GB/T 13912-2002, which similar to ASTM A 123
C) The welding will be performance in accordance with AWS D1.1 or CWB standard

Connections:
Bolts (ISO 8.8, SAE Grade 5, or ASTM
A-325) + flat washers, nuts and spring
washers (5% hardware overage)

Anti-Corrosion Treatment:
All steel elements are hot-dip galvanized (ASTM A123)
Paint kit (white/orange)

Anchoring:
Anchor rods (ASTM F1554) used with
leveling nuts and a positioning template

Ladder:
• Caged or open ladder with Safety climbing line or rail
• Usually installed inside the tower
• Option for attachment to any tower face
• Vertical cable hangers
Shipment:
Standard 20' to 40' ISO container
Documentation:
• Detailed packing list
• Installation & maintenance
manual
• Foundation design

For this telecom tower MGT-ABT60, technical data as follow:
It is three legs free standing telecom tower, angular or tubular materials.
 

1. The structure of the Tower

• The requested tower is a self-supporting 3 leg lattice, tubular or angular tower: height 60m

• With 1,2m head section and 4,6m base sections for 50m tower, (optimized to save occupied space).
• With 1,2m head section and 5,6m base sections for 70m tower, (optimized to save occupied space).

• All parts are to be assembled on site by 8.8 bolts with counter nut provided. Flat and Grower washers have to be provided (no welding on site) Manufactured according to standard n ° 449 part 2, chp 5 of the BSI; welding according to BSI standard 1856 Warranty 10 years:
• Including : main

• Foundation anchors and templates
• Tower's main frame galvanized climbing ladder
• fall arrest system
• Vertical cable tray
• Horizontal cable tray with cover 0.6m of width (for 18 cables 1 "1/4) wide and 6m long for all tower heights;
• Folding rest stops every 10m
• Work platform at the head at the height of the MW brackets
• MW antenna brackets(number according the tower height)
• 2 RFM antenna bracket
• 6 GSM antenna bracket

• Certified life of more than 25 years (maintenance recommendations executed)
• Taking into account climate risks

 

1. The Calculation Conditions

• Calculation standards: TIA-EIA-222- G; CCM66; NV-65-67 coefficient B STANDARD
• Dimensions and tolerances for angles are according to EN10056-1/2 for plates according to EN10029 for channels according to EN10034  
• Loading: 6m² at the top of the tower 10m
• Operational wind = 120km/h
• Design wind speed =160km/h
• Topographic Category - 1
• Structure Class - II
• Exposure Category - C
• Civil work engineering for towers:

The tower foundation details established on the basis of International standards and for standard soil, topsoil type, non-floodable non-rocky. The permissible stress in the bottom of the excavation has been taken as a standard equal to 1 bar at the State Limit of Service (ELS) and 1.5 bars at the State Ultimate Limit (ELU).
The safety coefficient applicable to the calculation of the risk of tearing off the foundation mass will be 1.25.
 

1.  Deployment at operational wind speed

• Maximum displacement, twist, and sway <0,5 ° at the top of the tower loaded to the maximum and under operational wind 120 Km/h.

 

1.  Steels and hot dip galvanizing

• All elements of the tower are provided hot-dip galvanized according to the international standards EN10025, and in accordance with ISO 1461 and ISO 14713. Galvanized steels, in accordance with the European standard EN 10025. The ZINC ingots of type ASTM A123. Warranty 25 years.
• The grades of steel used are class S335-J0 and / or S335-JR/ or Q355B; S235-JR /or Q235B according to the forces supported by the towers and complies with the EN10025 standards.

 

1. Nuts, bolts and washers

• All bolts, nuts and washers are hot-dip galvanized and are grade 8.8 according to ISO898 / 1.
• All bolts (Ø≥12mm) are provided hot-dip galvanized according to NFE 27-016 coating class 5g / dm2. These fasteners comply with European standards, and are Grade A325N

 

1. Lightning and Earthing system

• 1 pc Franklin  type 20x1500mm and support pole <4m
• 100m of 30x2mm pure copper down conductor & earthing ring and fixing to tower body
• 1pc of 50x5x500mm, 12 hole copper bus bar
• 1pc of copper mesh 2x1,5m
• 4pc of 1,6m Ø16mm copper rods

 

1. OB Light system ICAO Type A

• ICAO compliant lighting system, Low intensity (10cd) twin light at the top and two lights at the middle level of the tower for 50 and 70m towers. (5 years warranty)
• Control box,
• failure alarm
• photocell relay

 

1. Water paint material

• Red and white Zinc powder paint
• Antirust primer
• RED RAL 3001
• WHITE RAL 9016
• Paint thinner  in addition if it is not water paint
• Quantity of red and white paint, to be used  in alternating bands of height 1 / 7th of the height of the tower;(Painting must be done on site)

Our MEGATRO performs in-house design activities by PLS software or other software. Our Engineering Department is boasting of highly qualified engineering who are conversant with international codes and standards. The work is carried out with extensive use of CAE/CAD via a large of computer network. The computer hardware & drafting software are liked to the CNC workshop equipment for downloading of information thereby eliminating error and saving valuable production time.

After fabrication all towers are delivered to the galvanizing facility to be Hot Dip Galvanized. Towers are processed through the facility by Caustic Cleaning, Pickling, and then Fluxing. These strict procedures insure years of maintenance free towers.

Moreover, we offer cost effective range of development and installation service regarding as an additional installation service. These are further, designed for both government and civil communications and suitable for both far-off and short distance communications. For additional protection, we cover these with protective shield to prevent the radioactive fallouts.

Other information:
Availability size: Based on the customer's requirements.
Material: Chinese material or as per clients requirement
Package: Both parties discuss before delivery
Port of Loading: Qingdao Port
Lead Time: One month or based on the customer's needs
Minimum order: 1 set
Fabrication standard: Chinese Standard or other standard which client accepted



APPLICABLE STANDARD AND CODES
All towers manufactured and design shall be generally in accordance with latest revision of the following standards except where specifically directed otherwise.
General
IEC 60050 (151)                         International Electro-technical Vocabulary
                                       Part 51 Electrical and Magnetic Devices
IEC 60050 (601)                      Chapter 601: Generation, transmission and distribution of electricity-General
IEC 60050 (601)                    Chapter 601: Generation, transmission and distribution of electricity-Operation
IEC 60059                              IEC standard current ratings
Chinese Standard

No	Code	DESCRIPTION
1	GB/T2694-2003	Power Transmission line Steel tower - Technical requirements for manufacturing
2	JGJ81-2002	Technical specification for welding for steel structure of building
3	GB9787-88	Measuring and allowable tolerance for hot-rolled equal angle
4	GB709-88	Measuring and allowable tolerance for hot-rolled plate and strip
5	GB/T699-1999	Quality Carbon Structural Steel
6	GB/T1591-1994	Low alloy high strength structural Steel
7	GB700-88	Carbon Structural Steel
8	GB222-84	Method of sampling steel for determination of chemical composition and permissible variations
9	GB/T228-2002	Method for Tensile testing of metals
10	GB/T232-1999	Method for Bending test of metals
11	GB/T5117-1995	Carbon Welding Rod
12	GB/T5118-1995	Low Alloy Welding Rod
13	GB/T8110-1995	Welding wires for gas shielding arc welding of carbon and low alloy steels
14	GB/T10045-2001	Carbon steel flux cored electrodes for arc welding
15	JB/T7949-1999	Weld outer dimensions for steel construction
16	GB50205-2001	Test Standard for Acceptance of Steel Structure
17	GB/T470-1997	Zinc Ingot
18	GB3098.1-2000	Mechanical properties of fasteners-Part 1:Bolts, screws and studs
19	GB3098.2-2000	Mechanical properties of fasteners-Part2: Nuts, and thread
20	GB3098.3-2000	Mechanical properties of fasteners-Part3: Fastening screw
21	GB/T5780-2000	Helical Bolts Grade C
22	GB/T41-2000	Helical Nuts Grade C
23	GB/T90-2002	Flat Washer Grade C
24	GB/T13912-2002	Metal Coating, Technical Requirement and Test Method for Hot-dip galvanized Metal Parts

American Standards:

Standard	Description
ASTM A6/A6M	Standard specification for general requirements for rolled structural steel bars, plates, and sheet piling.
ASTM - 6	-  General Requirements for delivery of Rolled Steel Plates, Shapes, sheet Piling Bars for  structural used
ASTM A36/A36-M-97a	Standard specification for Carbon structural steel
ASTM A123 / A123M-02	Standard specification for Zinc (Hot-Dip Galvanized) Coatings on iron and steel products
ASTM A143 / A143M-03	Standard Practise for Safeguarding Against Embitterment of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting Embitterment
ASTM A153/ A153M-05	Standard specification for zinc coating (Hot-Dip) on iron and steel hardware
ASTM A - 194	-   Grade for bolt
ASTM A239	Standard practice for locating the thinnest spot in a zinc (Galvanized) Coating on Iron or Steel Articles
ASTM A242	Standard specification for High-Strength Low-Alloy Structural steel
ASTM A307	Standard Specification for Carbon Steel Bolts and Studs, 60000 PSI Tensile strength
ASTM A370-06	Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM A325	Standard Specification for structural bolts, steel, Heat treated 120/105 ksi minimum tensile strength
ASTM A-325 or A-354	-  Galvanized hexagonal head of  connection bolt
ASTM A325-97	Standard Specification for High-strength Bolts for structural steel Joints
ASTM A384 / A384M-02	Standard Practise for Safeguarding Against Warpage and Distortion During Hot-Dip Galvanizing of Steel Assemblies.
ASTM A394-93	Standard Specification for steel Transmission Tower, Bolts, Zinc Coated and Bare
ASTMA - 563	-    Class and size of nuts
ASTMA - 572	- Chemical composition of steel
ASTM A572/A572-97c	Standard specification for High-Strength Low-Alloy Columbium-Vanadium Structural steel
ASTMA - 615	-   The anchor bolt material
ASTM A673 / A673M-07	Standard Specification for Sampling Procedure for Impact  Testing of Structural Steel
ASTM B201	Standard practice for testing Chromatic coating on Zinc and Cadmium surfaces
ASTM  E94-93	Standard Guide for Radiographic Testing
ASTM E 709-95	Standard Guide for Magnetic Particle Examination
ASCE Manual 72	-  Load testing a simple structure
ASCE 10-97	Standard Design of latticed steel transmission structures
AWS D1.1	American Welding Society D1,1/D1,1M structural Welding code- Steel
ANSI B-182-2	Bolts, nuts and washers dimensions

DIN VDE 0101                       -  Isokeraunic Level
VDE 0201                              - Climatic and environmental   conditions
CVDE 0210                           -  Minimum safety factors under    simultaneous working loads
ISO R898 Mechanical Properties of Fasteners
BS EN ISO 1461:1991 - High dip galvanized coatings on fabricated iron and steel articles. Specifications and standards
A) BS 5950: Welding Terms And Symbols
B) BS 729: Hot - Dip Galvanised Coating On Iron And Steel Articles
C) BS 2901: Filler Rods And Wires For Gas Shielded Arc Welding: Part 1 Ferritic Steels
D) BS 3692: ISO Metric Precision Hexagon Bolts, Screws And Nuts
E) BS 4360: Weldable Structural Steel
F ) BS 5135: Metal - Arc Welding Of Carbon And Carbon Manganese Steel
G) BS 5950: Part 1: Code Of Practice For Loading Latticed Tower & Masts
Part 2: Guide To The Background And Use Of Part 1"Code OF Practice For Loading"
Part 3: Strength Assessment of Members
H) DD 133 (1986): Code Of Practice For Loading Latticed Tower & Masts
I) BS 4592 (1987): Part 2: Specification For Expanded Metal Grating Panels
J) BS 4592 (1977): Code Of Practice For Protective Coating Of Iron And Steel Structure Against Corrosion
K) BS 4190: Bracing & Flanged Bolts
L) BS 4190: Rolled Steel sections, Flats & Plates

If any special requirement, we can design and discuss with client.